Layer 1: Data Layer (The Senses)
The system's contextual memory, connected to a live database of the factory's Master Data.
- Real-time Master Data integration
- Contextual memory system
- Live factory state awareness
Autonomous Manufacturing Operations
Factory Pulse is an AI-first operating system where the AI orchestrates your entire factory. Humans become expert resources, called upon only when physical action or critical judgment is needed.
- 5-Layer autonomous architecture
- Pulse Suite multi-agent AI system
- Plug-and-play hardware integration
The 5-Layer Autonomous Architecture
Layer 2: Trigger Layer (The Reflexes)
The system's proactive starter, listening for events to initiate processes automatically.
- Event-driven process initiation
- Automated workflow triggers
- Real-time response system
Layer 3: Execution Layer (The Muscle Control)
Directs the granular, step-by-step actions on the shop floor.
- Granular action orchestration
- Shop floor command execution
- Step-by-step process control
Layer 4: Meta Layer (The Strategic Mind)
Manages the high-level structure of workflows, using concepts like Sub-Processes.
- High-level workflow management
- Sub-process orchestration
- Strategic decision making
Layer 5: Optimization & Analytics (The Learning Brain)
A "Lean Sensei" that analyzes real-time data to find waste and suggest process improvements.
- Real-time waste identification
- Continuous process improvement
- Lean methodology automation
The Pulse Suite AI System
PulseCore (The Orchestrator)
The central brain that understands high-level goals and delegates tasks to specialist AIs.
- High-level goal understanding
- Task delegation and coordination
- Multi-agent system management
PulseLog (The System of Record)
The expert on all Master Data, maintaining the factory's digital memory.
- Master Data expertise
- Digital memory management
- Data integrity and accuracy
PulsePath (The Workflow Architect)
The expert in designing optimal manufacturing process maps and workflows.
- Process map design
- Workflow optimization
- Manufacturing path planning
PulseFlow (The Operations Conductor)
The expert in real-time execution, receiving data from and sending commands via PulseLink.
- Real-time execution management
- Command orchestration
- PulseLink integration
PulseSense (The Optimization Engine)
The expert "Lean Sensei" that finds waste and suggests process improvements.
- Waste identification
- Process improvement suggestions
- Lean methodology expertise
PulseLink (The Nervous System Gateway)
A dedicated microservice that acts as the universal gateway for all physical hardware with plug-and-play capabilities.
- Hardware Abstraction Layer (HAL)
- Vendor-agnostic integration
- Plug-and-play configuration
Autonomous Operations Benefits
AI-First Operations
The AI orchestrates everything, with humans as expert resources only when needed.
Plug-and-Play Integration
Add new hardware through simple configuration changes, not major engineering projects.
Continuous Optimization
The system continuously learns and improves, acting as your Lean Sensei.
Implementation Process
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System Architecture Assessment
We analyze your current systems and design the 5-layer autonomous architecture for your factory.
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Pulse Suite Deployment
Deploy the multi-agent AI system with PulseCore orchestrating specialist AIs for your specific needs.
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PulseLink Integration
Connect all your hardware through the plug-and-play gateway, making your system vendor-agnostic.
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Autonomous Operations Launch
Transition to AI-first operations where the system orchestrates everything and humans become expert resources.
Industries We Serve
Discrete Manufacturing
Automotive
Electronics
FMCG
Chemicals
Pharma
Metals
Energy
See Factory Pulse in Action
Experience how an AI-first autonomous operating system can transform your manufacturing operations.
- Live demonstration of the 5-layer architecture
- Pulse Suite AI system walkthrough
- Custom implementation roadmap